Understanding US Fastener Sizes

Fasteners come in various sizes and measurements, which can be confusing when trying to select the right one for your project. Knowing the decimal equivalent for a US screw size is very helpful, especially when using digital calipers to measure screw sizes or when you need to drill a hole to match a screw size. This guide provides conversion charts to help you find the correct fastener size.

US Screw Size Conversion Chart

The following chart converts US screw sizes to their decimal (inch) and metric (millimeter) equivalents, as well as the nearest fractional size.

Screw Size Inch Decimal Nearest Fraction Metric Equivalent
#0 0.060 in. 1/16" 1.52 mm
#1 0.073 in. 5/64" 1.85 mm
#2 0.086 in. 3/32" 2.18 mm
#3 0.099 in. 7/64" 2.51 mm
#4 0.112 in. 7/64" 2.84 mm
#5 0.125 in. 1/8" 3.18 mm
#6 0.138 in. 9/64" 3.51 mm
#8 0.164 in. 5/32" 4.17 mm
#10 0.190 in. 3/16" 4.83 mm
#12 0.216 in. 7/32" 5.49 mm
#14 0.250 in. 1/4" 6.35 mm

US Fraction to Metric mm Equivalent Chart

This chart converts common US fractional sizes to their metric equivalents up to 4 inches.

US Metric   US Metric
1/16" 1.59 mm   1-3/8" 34.93 mm
1/8" 3.18 mm   1-1/2" 38.10 mm
3/16" 4.76 mm   1-5/8" 41.28 mm
1/4" 6.35 mm   1-3/4" 44.45 mm
5/16" 7.94 mm   1-7/8" 47.63 mm
3/8" 9.53 mm   2" 50.80 mm
7/16" 11.11 mm   2-1/4" 57.15 mm
1/2" 12.70 mm   2-1/2" 63.50 mm
9/16" 14.29 mm   2-3/4" 69.85 mm
5/8" 15.88 mm   3" 76.20 mm
11/16" 17.46 mm   3-1/4" 82.55 mm
3/4" 19.05 mm   3-1/2" 88.90 mm
7/8" 22.23 mm   3-3/4" 95.25 mm
1" 25.40 mm   4" 101.6 mm
1-1/4" 31.75 mm      

Frequently Asked Questions

  • Why are there different screw size standards?

Different screw size standards exist because they were developed to meet specific regional or industry requirements. The US uses the Imperial system while most of the world uses the Metric system.

  • How do I measure screw size accurately?

To measure screw size accurately, use a digital caliper to measure the diameter and length. Refer to conversion charts to find the equivalent sizes if needed.

  • What do the numbers on screws mean?

The numbers on screws (such as #6, #8, etc.) refer to the diameter of the screw. Higher numbers indicate larger diameters.

  • Can I use a screw size chart for bolts as well?

Yes, you can use a screw size chart for bolts as they follow similar sizing standards. However, ensure to check if the specific application has any special requirements.

 

  • What are the most common types of fasteners used in construction?
The most common types of fasteners used in construction include screws, bolts, nuts, washers, and anchors. Each type serves specific purposes based on load-bearing capacity, material compatibility, and environmental conditions.
  • How do fastener sizes affect load-bearing capacity?
Fastener sizes directly impact load-bearing capacity. Larger diameter fasteners generally have higher load-bearing capacities due to increased surface area and strength. Refer to load charts or consult with engineering specifications for precise calculations.
  • Why is it important to match screw sizes with pilot hole sizes?
Matching screw sizes with appropriate pilot hole sizes is crucial to prevent splitting or damage to the material being fastened. Using an incorrect pilot hole size can compromise the integrity of the connection and lead to structural failures over time.
  • What are some considerations when selecting fasteners for outdoor applications?
When selecting fasteners for outdoor applications, consider materials that are resistant to corrosion, such as stainless steel or coated fasteners. Additionally, ensure that the fastener type and size can withstand exposure to varying weather conditions, UV radiation, and moisture.
  • How do I determine the thread pitch of a fastener?
Thread pitch refers to the distance between adjacent threads on a fastener. It can be determined by measuring the distance between the crests (high points) of adjacent threads. Use a thread pitch gauge or a calibrated ruler to accurately measure thread pitch.

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