Allen Wrenches, Hex Key Specifications, History and Common Uses.
Allen Wrenches, or hex keys as they are commonly called, have been around since the mid 1800s but were made into the common wrench you see today by Allen Manufacturing Company out of Connecticut in the early 1900s. The hallmark of the Allen Wrench is the six-sided L-shaped wrench used to drive hexagon recessed socket screws used almost every facet of our modern lives.

Allen Keys work with the following fasteners:

Some of the main benefit of the Allen Wrench include: 

  • Snug, solid connection with the connecting screw due to their six points of contact.
  • Doesn’t ‘Cam-Out’ or slip like Phillips or Slotted screwdrivers do.
  • Access to difficult-to-reach spots due to the low-profile nature.
  • Incredibly common and economical.
  • Simple, small, and light and can be used with very small screws.
  • Durable tool that can be refinished by simply cutting back tool to fresh portion.
  • Available in both US / Inch and Metric sizes.
  • Modern hex insert driver bits can be used with cordless drivers.
  • Drive recess of the fastener is recessed and protected from external damage.
  • US Short Arm Hex / Allen Key Sizes (ASME B18.3-2012)

    Hex Key Size Min Width Across Flats Length of Short Section Length of Long Section
    Max Min Max Min
    0.028" 0.0275" 0.312" 0.125" 1.312 1.125
    0.035" 0.0345" 0.438" 0.250" 1.312 1.125
    0.050" 0.049" 0.625" 0.438" 1.75 1.562
    1/16" 0.0615" 0.656" 0.469" 1.844 1.656
    5/64" 0.0771" 0.703" 0.516" 1.969 1.781
    3/32" 0.0927" 0.750" 0.562" 2.094 1.906
    7/64" 0.1077" 0.797" 0.609" 2.219 2.031
    1/8" 0.1235" 0.844" 0.656" 2.344 2.156
    9/64" 0.1391" 0.891" 0.703" 2.469 2.281
    5/32" 0.1547" 0.938" 0.750" 2.594 2.406
    3/16" 0.1860" 1.031" 0.844" 2.844 2.656
    7/32" 0.2172" 1.125" 0.938" 3.094 2.906
    1/4" 0.2480" 1.219" 1.031" 3.344 3.156
    5/16" 0.3110" 1.344" 1.156" 3.844 3.656
    3/8" 0.3730" 1.469" 1.281" 4.344 4.156
    7/16" 0.4355" 1.594" 1.406" 4.844 4.656
    1/2" 0.4975" 1.719" 1.531" 5.344 5.156
    9/16" 0.5600" 1.844" 1.656" 5.844 5.656
    5/8" 0.6225" 1.969" 1.781" 6.344 6.156
    3/4" 0.7470" 2.219" 2.031" 7.344 7.156
    7/8" 0.8720" 2.469" 2.281" 8.344 8.156
    1" 0.9970" 2.719" 2.531" 9.344 9.156

     

    Metric Short Arm Hex / Allen Key Sizes (DIN 911)

    Hex Key Size Min Width Across Flats Length of Short Section Length of Long Section
    Max Min Max Min
    M0.9 0.876mm 11mm 6mm 34mm 28mm
    M1.3 1.244mm 16mm 11mm 44mm 39mm
    M1.5 1.470mm 14mm 13mm 45mm 43mm
    M2 1.970mm 16mm 15mm 50mm 48mm
    M2.5 2.470mm 18mm 17mm 56mm 53mm
    M3 2.960mm 20mm 18mm 63mm 60mm
    M4 3.960mm 25mm 23mm 70mm 66mm
    M5 4.960mm 28mm 26mm 80mm 76mm
    M6 5.950mm 32mm 30mm 90mm 86mm
    M8 7.950mm 36mm 34mm 100mm 95mm
    M10 9.950mm 40mm 38mm 112mm 106mm
    M12 11.950mm 45mm 43mm 125mm 119mm
    M14 13.930mm 56mm 53mm 140mm 133mm
    M17 16.930mm 63mm 60mm 160mm 152mm
    M19 18.930mm 70mm 67mm 280mm 271mm

    Common Questions About Allen Wrenches:

    Are Allen Wrench and Hex Key the Same?

    Yes, Allen wrench and hex key are two terms for the same tool. They both refer to a six-sided, L-shaped tool used to drive screws and bolts with a hexagonal socket.

    What are Allen Wrench Sizes?

    Allen wrenches come in a variety of sizes. In the US, common sizes range from 0.028" to 1". Metric sizes typically range from M0.9 to M19. These sizes correspond to the width across the flats of the hex key.

    Can I Put an Allen Wrench in a Drill?

    Yes, you can use hex insert driver bits with a drill. These bits fit into the chuck of the drill and have a hexagonal end that matches the size of the Allen wrench you need.

    What Can Allen Wrenches Do?

    Allen wrenches are used to drive screws and bolts with hexagonal sockets. They are commonly used in furniture assembly, bicycle maintenance, machinery, and various household applications.

    How to Use an Allen Wrench?

    To use an Allen wrench, insert the short or long end into the hexagonal socket of the screw or bolt. Turn the wrench to tighten or loosen the fastener. The L-shape provides leverage, making it easier to apply torque.

    How to Substitute an Allen Wrench? (Not Recommended)

    If you don't have an Allen wrench, you can use a hex bit with a screwdriver or drill. In some cases, small adjustable wrenches or pliers might work, but they may damage the fastener.

    What Size Allen Wrench for Garbage Disposal?

    Most garbage disposals use a 1/4" Allen wrench to manually turn the grinding plate if it gets jammed.

    What Size Allen Wrench for Delta Shower Handle?

    Delta shower handles typically use a 3/32" or 1/8" Allen wrench to remove the set screw.

    What Size Allen Wrench for Shower Handle?

    Shower handles can vary, but a common size for the set screw is 3/32". Always check the manufacturer’s specifications.

    Note:

    While it might seem logical to assume that a screw would take the same size hex key as the screw size (that a M4 button head would take a M4 hex key for example), but this isn’t the case. Hex keys are defined by the dimension of their cross-section, which is roughly half of the nominal screw size. A M4 Button Socket cap screw would take a M2 Hex key (as the hex dimension is actually 2.0mm across).. The socket recess is a very different size and is different from screw type to screw type as shown here.

    Allen wrench historyAllen wrench specsAllen wrenchesHex keys

    Leave a comment

    All comments are moderated before being published